GatorShield
Galvanized Finish Steel Tubing
GatorShield Advantages Are More Than Skin Deep
GatorShield® is Allied's superior, triple-layer rust and corrosion
resistant product protection, used exclusively for all 50/55®, 60/75®, and RS 20 and R 40 structural steel tubing. GatorShield coated steel tubing has been the
standard of excellence and the product of choice for outdoor structures
for over 15 years.
GatorShield tubing is given superior
corrosion resistance by our patented, in-line Flo-Coat® process. Coatings of zinc and chromate are applied, then a clear polymer
topcoat seals the surface. The result is unmatched, long-lasting rust and
corrosion protection. GatorShield's bright, smooth and uniform surface
retains its attractive appearance for an extended period. Aluminum turns a
dull, dark gray as it ages.
GatorShield Can Make Structures 60% Less Costly
GatorShield's
advantages over aluminum add up. Lower material cost, less material
required per structure, and less fabrication expense add up to a
compelling cost argument in favor of GatorShield tubing as the material of
choice for outdoor structures. And the much-reduced risk of
post-installation failure due to welding and wind, snow or ice loading is
GatorShield's "insurance policy" against expensive repair or replacement
in the future. Also, the use of steel reduces theft and vandalism of
structures... the scrap value of aluminum is more than 10 times that of
steel.
Advantage: Greater Strength
GatorShield's superior strength is the key to is advantage over
aluminum yielding greater structural integrity and requiring fewer linear
feet of material per structure. In turn, these advantages translate into
longer life and lower costs for outdoor structures.
You'll Need Less GatorShield
GatorShield's higher strength permits the use of smaller sizes and/or
lighter walls to achieve the desired design performance. Less GatorShield
tubing is required than aluminum for any given outdoor structure. Less
material and GatorShield's lower material cost (approximately 50%
savings vs. aluminum) give GatorShield a compelling advantage over
aluminum.
Advantage: Superior Fabrication
A comparison of the requirements for fabricating outdoor structures of
GatorShield and aluminum reveal major advantages for GatorShield:
- GatorShield ductile
steel tubing with stands the bending and forming required for custom
awning designs, recreational equipment, etc.. Common tempers of
aluminum, however, continue to age- harden while in storage, and can
break during any fabrication process, causing costly scrap losses.
- Aluminum loses
approximately 50% of its strength in the weld area, which could cause
post- installation failure if welds are not located in low stress areas
of the structure during its design. In addition, welding of aluminum, or
using aluminum electrodes, which contain magnesium, can result in
unsightly black deposits.
- Steel structures
require significantly fewer welds as indicated in the table below and
the engineering drawings to the left. The result is lower welding labor
costs for GatorShield structures. Welding GatorShield also requires less
expensive equipment and materials. And, unlike aluminum, GatorShield can
be easily welded in the field.
- GatorShield steel
tubing is easily and less expensively painted or powder coated than
aluminum, offering variety in color, texture, and sheen to enhance
design possibilities and aesthetic appeal. Because GatorShield's third
coat has the same paint chemistry and surface consistency as costly
primers, finish adhesion is excellent, providing a long lasting,
attractive appearance.
Advantage: Unmatched Durability
The higher rigidity of GatorShield structures mean less bowing and
deflection than aluminum structures under identical load conditions. This
translates to a much more stable installation, with far less chance of
damage to the fabric covers, graphics and backlit illumination equipment
of custom awnings and the roofs of structures. GatorShield's superior
hardness makes framing and support structures much more resistant to
everyday dings and dents. And its approximately 30% greater load carrying
capacity than aluminum, size for size, is dramatically revealed as a
GatorShield advantage in the test below which was conducted by
Construction Research Laboratory, Inc. of Miami, an independent testing
laboratory.
Wind Comparison
Both test awnings were 15'0" wide by 3'6" high by 8'0" deep and
identically attached to a supporting back wall structure. One awning frame
was fabricated of GatorShield 1.050" OD by 14 gauge and 0.815" OD by 15
gauge welded steel tubing; the other from Schedule 40 1.050" by 12 gauge
and 0.840" OD by 12 gauge 6061-T6 extruded aluminum pipe. Identical awning
material was used for each. And each awning was subject to wind speeds
increased in 10mph increments.
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| Section Properties |
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| EQUIVALENT PIPE SIZE |
SIZE |
A |
I |
SM |
R |
LBS/FT |
| 1/2" |
.815 x .072 |
.168 |
.0117 |
.0287 |
.263 |
.571 |
| 3/4" |
1.029 x .083 |
.252 |
.0296 |
.0565 |
.343 |
.857 |
| 1" |
1.315 x .083 |
.321 |
.0612 |
.0931 |
.436 |
1.092 |
| 1-1/4" |
1.660 x .083 |
.411 |
.1281 |
.1544 |
.558 |
1.397 |
| 1-1/2" |
1.900 x .095 |
.538 |
.2199 |
.2315 |
.639 |
1.831 |
Other properties of interest to the designer are:
- Colors
- Light transmittance
- Warranty
- UV resistance
- Water repellent
- Flame resistance
- Mildew resistance
- Wick resistance
- Graphics acceptance
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Framing
Steel Pipe
This material can be characterized as a relatively thick, round section of mild steel, with manufactured foot lengths up to 24'-0". It is easily welded, bolted and threaded, and is adaptable to many shop environments. It is heavy and functional, but not necessarily highly aesthetic.
Steel Tubing
Steel tubing is similar to steel pipe, but available in a range of wall-thicknesses and shapes, including round, square and rectangular it is easily welded or bolted, and can be obtained in higher strengths than steel pipe.
High-Strength Steel Tubing
This is a cold-worked, thin-wall steel tubing that is available in round, square and rectangular shapes. Popular sizes are under 2 inches. High-strength steel tubing normally is furnished with corrosioninhibiting surface treatments. It is also easily bent to designer shapes, relatively light weight and easily welded.
Aluminum Pipe
Manufactured with the same dimensions as steel pipe, it weighs only one-third as much. On the other hand, it is only one-third as stiff as steel pipe. Temper is lost at welded joints, which reduces its strength.

Aluminum Tubing
This is available in a wide variety of shapes, sizes and tempers, with an array of advantages and disadvantages in comparison to steel.
Staple-on Extrusions
Aluminum tubing is extruded into cross-sections that are used to connect fabric panels to the face of the tubing. Connections are made by stapling the fabric inside a groove that is filled with a pressure-installed weather strip/trim piece.
Carroll Awning can provide a cost-effective solution to any business. Call for a FREE on-site estimate at 410-945-0022, or email us at
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