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2955 Frederick Ave., Baltimore, MD 21223
Balto:410.945.0022 Wash:301.261.0401 fax:410.947.7229
1-800-999-5617
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GatorShield

Galvanized Finish Steel Tubing

Gator Image 1 GatorShield Advantages Are More Than Skin Deep

GatorShield® is Allied's superior, triple-layer rust and corrosion resistant product protection, used exclusively for all 50/55®, 60/75®, and RS 20 and R 40 structural steel tubing. GatorShield coated steel tubing has been the standard of excellence and the product of choice for outdoor structures for over 15 years.

Gator Image 2

GatorShield tubing is given superior corrosion resistance by our patented, in-line Flo-Coat® process. Coatings of zinc and chromate are applied, then a clear polymer topcoat seals the surface. The result is unmatched, long-lasting rust and corrosion protection. GatorShield's bright, smooth and uniform surface retains its attractive appearance for an extended period. Aluminum turns a dull, dark gray as it ages.

Gator Image 3 GatorShield Can Make Structures 60% Less Costly

GatorShield's advantages over aluminum add up. Lower material cost, less material required per structure, and less fabrication expense add up to a compelling cost argument in favor of GatorShield tubing as the material of choice for outdoor structures. And the much-reduced risk of post-installation failure due to welding and wind, snow or ice loading is GatorShield's "insurance policy" against expensive repair or replacement in the future. Also, the use of steel reduces theft and vandalism of structures... the scrap value of aluminum is more than 10 times that of steel.

Advantage: Greater StrengthGator Image 4

GatorShield's superior strength is the key to is advantage over aluminum yielding greater structural integrity and requiring fewer linear feet of material per structure. In turn, these advantages translate into longer life and lower costs for outdoor structures.

Gator image 5 You'll Need Less GatorShield

GatorShield's higher strength permits the use of smaller sizes and/or lighter walls to achieve the desired design performance. Less GatorShield tubing is required than aluminum for any given outdoor structure. Less material and GatorShield's lower material cost (approximately 50% savings vs. aluminum) give GatorShield a compelling advantage over aluminum.

Advantage: Superior Fabrication

A comparison of the requirements for fabricating outdoor structures of GatorShield and aluminum reveal major advantages for GatorShield:

  • GatorShield ductile steel tubing with stands the bending and forming required for custom awning designs, recreational equipment, etc.. Common tempers of aluminum, however, continue to age- harden while in storage, and can break during any fabrication process, causing costly scrap losses.
  • Aluminum loses approximately 50% of its strength in the weld area, which could cause post- installation failure if welds are not located in low stress areas of the structure during its design. In addition, welding of aluminum, or using aluminum electrodes, which contain magnesium, can result in unsightly black deposits.
  • Steel structures require significantly fewer welds as indicated in the table below and the engineering drawings to the left. The result is lower welding labor costs for GatorShield structures. Welding GatorShield also requires less expensive equipment and materials. And, unlike aluminum, GatorShield can be easily welded in the field.
  • GatorShield steel tubing is easily and less expensively painted or powder coated than aluminum, offering variety in color, texture, and sheen to enhance design possibilities and aesthetic appeal. Because GatorShield's third coat has the same paint chemistry and surface consistency as costly primers, finish adhesion is excellent, providing a long lasting, attractive appearance.
Advantage: Unmatched Durability

The higher rigidity of GatorShield structures mean less bowing and deflection than aluminum structures under identical load conditions. This translates to a much more stable installation, with far less chance of damage to the fabric covers, graphics and backlit illumination equipment of custom awnings and the roofs of structures. GatorShield's superior hardness makes framing and support structures much more resistant to everyday dings and dents. And its approximately 30% greater load carrying capacity than aluminum, size for size, is dramatically revealed as a GatorShield advantage in the test below which was conducted by Construction Research Laboratory, Inc. of Miami, an independent testing laboratory.

Wind Comparison

Both test awnings were 15'0" wide by 3'6" high by 8'0" deep and identically attached to a supporting back wall structure. One awning frame was fabricated of GatorShield 1.050" OD by 14 gauge and 0.815" OD by 15 gauge welded steel tubing; the other from Schedule 40 1.050" by 12 gauge and 0.840" OD by 12 gauge 6061-T6 extruded aluminum pipe. Identical awning material was used for each. And each awning was subject to wind speeds increased in 10mph increments.





Section Properties
EQUIVALENT PIPE SIZE SIZE A I SM R LBS/FT
1/2" .815 x .072 .168 .0117 .0287 .263 .571
3/4" 1.029 x .083 .252 .0296 .0565 .343 .857
1" 1.315 x .083 .321 .0612 .0931 .436 1.092
1-1/4" 1.660 x .083 .411 .1281 .1544 .558 1.397
1-1/2" 1.900 x .095 .538 .2199 .2315 .639 1.831

Other properties of interest to the designer are:

  • Colors
  • Light transmittance
  • Warranty
  • UV resistance
  • Water repellent
  • Flame resistance
  • Mildew resistance
  • Wick resistance
  • Graphics acceptance
Framing

Steel Pipe
This material can be characterized as a relatively thick, round section of mild steel, with manufactured foot lengths up to 24'-0". It is easily welded, bolted and threaded, and is adaptable to many shop environments. It is heavy and functional, but not necessarily highly aesthetic.

Steel Tubing
Steel tubing is similar to steel pipe, but available in a range of wall-thicknesses and shapes, including round, square and rectangular – it is easily welded or bolted, and can be obtained in higher strengths than steel pipe.

High-Strength Steel Tubing
This is a cold-worked, thin-wall steel tubing that is available in round, square and rectangular shapes. Popular sizes are under 2 inches. High-strength steel tubing normally is furnished with corrosioninhibiting surface treatments. It is also easily bent to designer shapes, relatively light weight and easily welded.

Aluminum Pipe
Manufactured with the same dimensions as steel pipe, it weighs only one-third as much. On the other hand, it is only one-third as stiff as steel pipe. Temper is lost at welded joints, which reduces its strength.

Aluminum Tubing
This is available in a wide variety of shapes, sizes and tempers, with an array of advantages and disadvantages in comparison to steel.

Staple-on Extrusions
Aluminum tubing is extruded into cross-sections that are used to connect fabric panels to the face of the tubing. Connections are made by stapling the fabric inside a groove that is filled with a pressure-installed weather strip/trim piece.

Carroll Awning can provide a cost-effective solution to any business. Call for a FREE on-site estimate at 410-945-0022, or email us at This e-mail address is being protected from spam bots, you need JavaScript enabled to view it .

 
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